Should you be worrying that your packaging department is still relying on human work and poor, obsolete solutions to secure packages, such a department might be wasting a lot of resources without you being aware of it. A strategic pallet wrapping machine keeps accidents at bay, avoids excess packaging, and lowers operational costs significantly. Though more often than not, automation looks expensive at a glance, the benefits of having one outweigh not having it since you have been losing efficiency and savings on a daily basis.
What Costs Are Involved in Manual Packaging?
Contrary to popular belief, the process of manual packaging does not come without any risks. Problems that can be expected include:
- Slow manual labour accompanied by exhausting tasks leading to higher costs
- Wastage as a result of using varying amounts of film
- Risk of goods being damaged
- Repetitive movements cause fatigue, which can lead to injuries among workers.
- Limits on how many shipments can be processed as a consequence of slow production
These problems tend to get worse as time progresses and thus affect the operating costs and the staff’s level of motivation negatively as well.
What Automation Does to the Absence of These Inefficiencies
Incorporation of automation within the current system of packaging successfully helps to address such inefficiencies as enumerated above. Here is why:
- Consistent Wrap Quality
The systems will eliminate any excess tension and overlap that can be found in any load, leaving it tied down and sufficiently stable, something that is done inefficiently by a manual application.
- Faster Throughput
Unlike human workers, a machine only takes mere seconds to wrap a whole pallet, which means that orders can be filled out much more quickly and also cut down the time in between processes.
- Reduced Material Use
These machines come with pre-stretch film capabilities and preset tension controls to reduce wastage by optimising how much film they use.
- Enhancement of Safety
There is minimal or no need to lift heavy materials manually, bend, or walk across a load, among other things, thanks to automation, thus reducing the probability of accidents and injuries in the workplace.
Important Features to Consider Before Making a Purchase
There is attention to detail in purchasing any form of automation tools. If you are in pursuit of tweaking your processes, consider equipment that offers these:
- Tension control, which can be adjusted for different loads
- Easy-operating user interfaces to reduce training time and adoption
- Safety-driven designs include things like emergency stop buttons and covered components.
- Different layouts for these functional tools, such as turntables or rotary arms, depending on one’s premises and what needs to be wrapped.
Take the First Step Towards Smarter Packaging
The new generation of packaging equipment doesn’t have to add a huge amount of expenditure to your business. With appropriate packaging equipment, cost advantages such as labour and waste reductions and damage cuts on products can offset the cost in question. Take the first step in evaluating your current workflow and identifying where inefficiencies lie.
