For the most part, all things will come to an end, and there is no exception even for flow control systems. Most flow control equipment in the industry is, more often than not, given along with an estimated lifetime.

Oftentimes, it is provided by a technician to record for particular factors that can influence it, because of the intended applications of the flow measuring device while installing it. These rules must be viewed as what they are even though they’re a guide.

With consistent maintenance being the most effective approach of determining the condition or health of the equipment, you’ll be able to know the tell-tale indications that’ll notify you that all isn’t well. Thus, allowing you to take the correct action. For a little help, we will walk you through the four signs your flow control equipment needs an upgrade. Read on!

Change in The System

The most typical need to upgrade your flow control device is because of the changing times or an upgrade in the system that it is overseeing. It can entail either an extended or new operation within the organization or a simple alteration to the structure of the current equipment.

With that said, any modifications in operation by the business must account the systems new demands and go into planning, as well as the budgetary needs of the implementation. It will translate into a piece of ineffective equipment and in need of a new one. However, possibly providing another use for that equipment at another system, presuming it is still in its best working condition.

Determinants that can have a significant effect with flow control equipment, such as ultrasonic flow meters, can range from environmental conditions, various compositions of the contents of the fluid, and new piping networks.

Conflicting New Systems

A modification in physical systems isn’t the only update that can cause the need for upgrades. Updates to the computer operations in an organization can play a huge part in surpassing old control systems and technologies as well.

As the main point of control, flow control devices can be regarded as the nervous system of the operational system. So, if the networking capability is damaged between either the central processing hub or the components of the equipment, then it will as well need remedial action.

One benefit of this area is that certain upgrades are easier to execute, affordable, and a more common solution. With free software updates offered by most manufacturers for their patches and equipment, in both software and hard, updating computer programs to cater to new guidelines can be a simpler task. Still, it will need an expert to implement the modifications ensuring there’s no bugs or faults which could harm the system.

Performance Records and Historic Maintenance

One of the primary components of a maintenance schedule is noting all data found and rectified during the service. It may appear like an unnecessary problem, which is another indication of overestimating bureaucracy. However, this recorded information is really helpful in determining patterns.

Undoubtedly, within huge businesses, the maintenance tasks, both ad hoc and scheduled, will be, for the most part, done by various technicians. Therefore, the recorded information gives a detailed and clear communication of the actual performance of the equipment.

By analyzing and studying these records, it’ll be easier to discover recurring complications being experienced and a decrease in the reliability of the equipment displayed through an inflating number of services.

Meanwhile, the performance logs can direct towards the overall efficiency of the system in the long run. It can be utilized to present failure in the functional ability of the equipment, which can be worse. By that we mean, the equipment is compromised beyond the nurture of maintenance and re-calibration.

Real-time Data

Although historical info gives one avenue, real-time data must be used to verify the accuracy of the equipment. Through the utilization of a secondary flow control equipment to check the data being produced from the system, you generate a safety net and better reliability within the operation.

Clamp-on and portable devices can check that measurements are right and within the parameters of the operation, functioning effectively. Above all, cross-checking these measurements can ensure the flow control equipment is giving accurate results.

When your equipment is not reliable enough, the range is one of the many aspects that will be affected. Therefore, it can be used as an early sign that the flow control equipment is almost at its end.


The four signs your flow control device needs an upgrade are changing times, incompatible new systems, historical maintenance, and real-time data. But aside from these points, if your flow control equipment is not financially beneficial, then you may need to upgrade your equipment. Look for new equipment and technologies available in the market that fits your needs.

Author’s Bio:

Sylvia Hopkins is a writer and a blogger who specializes in email marketing campaigns and ghost blogging. She writes about flow measurement instrumentation, flow measurement application, and technology. When not working, Sylvia spends some quality time with her family and friends.